• info@jaybrahmaniengineering.in
  • No. 68, Karnavati Estate, Behind Royal Hotel, Opposite Odhav Circle, S. P. Ring Road, Odhav, Ahmedabad-382415, Gujarat, India

Bottle star wheel plate

Service Overview

Bottle star wheel plate is a star-profiled rotating plate that creates individual pockets for bottles, ensuring proper spacing, centering, and smooth transfer between operations in rotary or indexing filling and capping machines. It forms part of Jay Brahmani Engineering Works’ star wheel and guide range, which includes single‑head and multi‑head star wheel plates and guides used in pharmaceutical and packaging machinery.

These plates are generally manufactured from engineering plastics such as nylon, HDPE, or UHMW for low wear and gentle bottle contact and are offered at indicative prices in the few‑thousand‑rupee range per piece, depending on size and design. They are produced as per customer bottle drawings or samples so that the pocket profile matches the container exactly, helping reduce bottle tipping, vibration, and breakage, and improving line stability and speed.

Bottle star wheel plate from Jay Brahmani Engineering Works, Odhav is a precision star‑shaped bottle handling plate used to hold and index bottles accurately on filling, capping, or sealing machines. It is supplied as a pharma/packaging machinery part, typically customized as a change part according to bottle size and machine type

Frequently Asked Questions

  • What is a Bottle Star Wheel Plate?

    It is a star‑shaped rotating plate that holds bottles in individual pockets and indexes them accurately through filling, sealing, and capping stations on packaging machines.

  • Where is the star wheel plate used in a line?

    It is mounted on rotary or indexing sections of filling and capping machines to position each bottle correctly under nozzles, sealing heads, or inspection stations.

  • Which industries commonly use a bottle star wheel plate?

    Pharmaceutical, nutraceutical, cosmetic, food, and chemical plants use star wheel plates wherever precise and stable bottle handling is required.

  • For which bottle types can the star wheel plate be made?

    It can be customized for glass or plastic bottles (PET, HDPE, etc.), with pockets designed to match bottle diameter, shape, and neck profile.

  • Is the star wheel plate compatible with different machine brands?

    Yes, it can be supplied as a change part for various makes of filling and capping machines, as long as shaft size, pitch circle, and mounting details are provided.

  • Can one machine use multiple star wheel plates?

    Yes, different plates can be made for different bottle sizes, allowing quick changeover between formats on the same machine.

  • What materials are typically used for bottle star wheel plates?

    They are usually manufactured from engineering plastics such as UHMWPE, Delrin, or HDPE, sometimes supported on stainless‑steel hubs for strength and hygiene.

  • How does a star wheel plate improve machine performance?

    It keeps bottles centered and evenly spaced, reducing vibration, tipping, and breakage, and enabling higher, more stable production speeds.

  • What maintenance is required for star wheel plates?

    Regular cleaning, inspection for wear or chipping, and checking alignment on the shaft or keyway help prevent jamming and misfeeds.

  • What information is needed to order a bottle star wheel plate?

    Bottle drawings or samples, machine make/model, required speed, and shaft/mounting details are usually required to design the correct plate.

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